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Discussion Starter · #1 ·
Hi folk,
second post - this time concerning installation of a separate DC bus for power supply to Peco point motors and also Kaydee electric uncouplers.

I have watched a number of You Tube vids showing how folk have employed a separate power supply outside the usual ECoS booster available from the unit itself. It is my intention to do likewise, but I am unsure of what to purchase (Australia) and how to arrange componentry - I most certainly do not wish to compromise this very advanced and expensive control station...

The two main questions concern what to use as a power supply and how to provide a voltage controlled DC from it.

My current (excuse pun) intention is to purchase an 18v AC 2 or 3 amp "black box" supply (computer PS or similar) and to connect that to some form of voltage regulator/rectifier to provide a constant 16v DC output to the bus - which will run the length (shelf, end to end) of my layout.

I do not know if I need to fit anything at the end of this bus to complete a circuit, or if it simply can be two leads running in figure 8 pattern without termination. (I understand, whether there is need or not - that termination is always good practice).

I do not quite understand the limits of Switchpilot with regard my Peco solenoid point motors - however, I have read that I can change the CV's to provide a higher output from switch pilot... whether this will subject the unit to possible destruction using the Peco motors is another question for those who have experience/knowledge in such.

I have a number of original Shinohara points, including the double crossover... I would dearly love to include that into my layout - but understand there is considerable modification required to prevent shorts...
My intention is to use the "servo" connections of Switch Pilot and connect two pairs of servo's to each - operating in parallel.... I can purchase a "Y" cable (as used in r/c aircraft for coupled servo controlled surfaces) - and I will make the necessary linkages for each end of the double crossover work in unison.... also fitting a pair of micro-switches to supply power to the frogs and prevent shorting. These micro switches, I believe can be operated nc/no by an additional control wire from the servo horn...
complicated - yes, but I believe achievable. I have a number of years experience in r/c aircraft and in similar arrangements...
It would be far simpler to employ the switch pilot servo version and also extension for this, but also much more expensive in comparison to a simple Y lead and micro-switch/servo control rod.

That's probably more than I need to put to the forum for now.. I'm stuck with electric uncouplers for now, and can go no further with my layout... the questions above will divert my thoughts for the time being until clarification and advise from Kaydee is received on the uncouplers....

Much appreciated,
frats,
Rosco
 

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Discussion Starter · #4 ·
Thank you David, much appreciated. Yes, it is my intention to provide a separate designated power supply to the power input of Switch PIlot decoders, but of course - the track input/decoder signal must also be connected - not as supply, but for ECoS DCC control. Further, the decoder CPU input will be supplied from this separate 16v DC bus....for supply to the point motor solenoids, but I need to reduce voltage further to around 12v DC.... for decoder CPU voltage... there are three input/output pairs of terminals in Switch Pilot - track bus (for ECoS), decoder CPU supply and point motor supply. As I understand it, track bus and point motor supply can be bridged .. but I will not employ this... and connect an independent DC bus of around the 16v.
Although very in depth, the ESU manual has created confusion for me - of course, the manual has to provide for all practical applications, and lost me a few times within some of the varying options....

From what I have read - this is practical.... and will serve my layout well, regardless of how many switch decoders I add. Supply to point motors from a separate 16v bus may however exceed the overload protection of Switch Pilot, and I understand that CV's can be changed for this protection to be raised to a higher demand.... I do very much hope that this does not simply remove protection altogether - I doubt ESU would ever make this possible.

Another option which I am currently considering, which should fully protect any threat to Switch PIlot - is to include small relays at the points... a little cumbersome, but by fitting a small relay capable of the 16v DC at 2 or 3 A. for each solenoid, and connected directly to the 16V DC bus I propose - would result in only the current draw of these relays on the outputs of switch pilot.
We spend an enormous amount of money on ESU (and other brands) products, yet for some strange reason - seem to whince at the prospect of a very minute amount of cash for inclusion of componentry which will prolong the life of it.
I'm not sure my plan for incorporating these relays would prove effective, I don't yet know how Switch Pilot would work in conjunction with them being in series between switch pilot outputs and the point motors... but at present, can't understand why not....
Further, I suspect it possible (not mapped out yet) that each relay can also switch contact of the frog..... it's all a bit foggy at present, and I believe it won't be until I actually begin wiring up my layout, and finally power up ECoS and the associated ESU devices that I will begin to learn what will work, and what doesn't...

Again, David - thank you kindly for your reply - being new to DCC and drawn into it from the dark age technology of DC and its simplicity of just two wires.... I am very much on a vertical learning curve, and it is both comforting and reassuring to appreciate that there are folk at hand on this forum to assist and advise... thank you.

frats,
Rosco
 

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Discussion Starter · #5 ·
Thank you, Julian - I read through your reply a number of times and now understand that I have created confusion in my original post...
Yes, it is my intention to make use of the two servo sockets of ESU Switch Pilot to control operation of the four sets of points in my Shinohara double crossover.
Of course, a "pair" of points must work together - and there are two such "pairs" in this crossover.
With the use of a servo "Y" lead, I can pair the two servo's together to control both sets of points using the one servo socket of Switch Pilot, and thus - the two sockets of the unit will in fact operate the four servo's needed for this cross-over..... hope that makes sense?

With regard to the servo arms - my intention is to create the rods to operate each set of points in this cross-over - to each needed length.....
I also believe i have option to employ a thin rod working on a fulcrum within the servo mount - which will provide tension against retaining the point blade in position... yet prevent any excessive load or failure to close the point gap at each end when just one output from Switch Piilot is utilised for two servo's....
I have seen this posted on line, in vid format - and quite like the concept of using tension within the rod itself to hold the point blades in contact with the stock rail.

As for frog power switching - my intention is not to incorporate any form of manufacturer componentry, but simply by adding one additional rod to one of the two servo's arms (only need one for each of the two paired sets of points) and this can be mechanically set to open and close a micro-switch.... allowing the nc/no contacts to throw power supply to the frog and eliminate shorting as metal (all my rolling stock have metal wheels) wheels cross the frog...

As for preventing issues with the heel supply, I have fitted insulated track joiners to all "frog" ends of my turnouts... supply to all sets of points comes in from the single "common" end (not sure what the correct term is)... from what i understand, this will prevent issues with supply to the points coming in from both ends of the points, creating potential shorting issues as the wheels leave one supply end and enter/connect the other.
All of my track sections beyond the frog end have their own jumper from a sub-bus... and, of course - the sub-bus is connected to the main DCC bus...

I'm totally new to DCC, and thank you very kindly for your reply, aplogies if I created confusion with my original post... and apologise for what my be even more so with the above.....

much appreciated,

frats,
Rosco
 

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Discussion Starter · #8 ·
Thank you Julian and David - this is exactly what I wanted to learn.. very much appreciated.
I have much to consider now, and plenty of options to install servo operated points that will not cause the servos to struggle with both load or specific end point adjustments in unison.

I have employed the coil spring arrangement on internal combustion (IC) model aircraft engine throttle control (cable) and it works very well. It would lend itself adequately with point blade control.
I had not considered the wire spring method (in fact, was not aware of it) - but with your pix, I now firmly believe it the most appropriate for controlling two sets of point blades from the one servo. Further, i believe adjustment to "centre" the positioning of both points in unison to be quite easy - simply adjustment by moving the common linkage rod at the servo arm connection ... infinitely variable using the screw as a clamp on the control rod - this has been a most wonderful suggestion, thank you Julian.

David, yes - fully appreciate that both sets of point blades must be set equally, not only in the set position - but also with equal fulcrums and travels etc, or we end up with a "ratio"...
I do like Julian's method of the control wire with control of end point under tension/compression from the wire spring arrangment near the point throw arm... I will conceal all of this beneath my base board. Use of two identical servo control arms remotley at right angles and adjacent to the points is a most suitable arrangement... and should be almost maintenance/trouble free.

I will also include a further control arm to mechanically operate a micro-switch - NC/NO for supplying power to the frog of each pair of points in the Shinohara double crossover.
I have yet to fully contemplate the modification of the earlier version I have (original).. expecting this to be a considerable project... but highly achiveable with my modeling skills from a life time in modeling.. with much scratch building in many facets of the hobbies associated.

Thank you both kindly for your suggestions - they have opened ideas which I had not considered.

frats,
Rosco
 

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Discussion Starter · #10 ·
Thankyou Suzie - yes, it will save considerable effort to fit micro-relays and ECoS/Switchpilot will do all the work for me.
Comforted to learn that 16v Bus will work satisfactorily through input/output of Switchpilot for operating Peco point motors.
I have purchased a 19v 3.42A power supply (computer) - and an adjustable DC-DC steptdown regulator - I can set 16v DC bus as needed for both supply to Switchpilot points, and for Switchpilot ECU supply (both end of Switchpilot).

Thank you for your kind assistance, suggestion and re-assurance.

frats,
Rosco
 

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Discussion Starter · #12 ·
Thanks Babs,
I had not heard of these previously - no idea why they should be considered. My Bus is relatively short, length of the shelf layout along one wall of an unused bedroom is 3.5m....
I will be using ECoS and associated ESU componentry for the entire layout, including loco decoders.

The ECoS Bus will only be used for track. I am adding two additional Bus's, one at 16v DC and one at 12V DC.
The 12v Bus will supply power to the control input of SwitchPilot units.
The 16v Bus will supply power to relays at each set of points - controlled by Switch Pilot, and also to KayDee electric uncouplers.

The two "accessory" Bus's are supplied by a 19v 3.42A "computer" power supply - two adjustable DC-DC Buck units receive power from the P/S.. and control voltage output to my chosen 16v and 12v Bus's respecively.

I have broken up feed from ECoS to the track layout into many isolated "blocks" - not for signalling or running purposes at this stage, but to enable separation from the frog end of all sets of points....
I may consider the fitting of a 12v globe between the ECoS Bus and each sub-Bus...

Hope that explains how I intend to power the layout.

As for the inclusion of the suggested Bus Spike protection - I would appreciate a little more information, particularly in relation to the relatively small and "ended" arrangement of my shelf layout.

Thanks again, much appreciated...

frats,
Rosco
 

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Discussion Starter · #13 ·
Just adding a little more to this thread - Shinohara double crossover.....
I have decided to purchase ESU "Servo" Switch Pilot and the "Extension".
This unit will enable me to fit 4 servo's to the crossover, if I have issues with the above suggested "joined" pushrod method to control 2 sets of points in unison. It is my intention to attempt this first, but if I am unsuccessful - I will opt to fit the additional 2 servos and have all four sets of points dedicated to a single servo each.... the "extension" will allow me to control power to the frogs... as I understand it.

With the remaining Peco Insulfrog points, my intention is to fit a standard automotive 12v relay to each coil of the point motor solenoids.... assuring me that the higher amperage demand of these point motors does not require me to alter CV settings in the Switch Pilot units and remove overload protection... I have purchased quite a number of these relays at a very low cost.... I searched for micro-relays which would afford a less cumbersome appearance and layout beneath the base board - but the price of such is far greater than the humble automotive variant...

The output from Switch Pilot units will only be drawn by the coils of these auto relays - power to the point motor solenoids comes from a dedicated 16v Bus.... hope that explains my intentions.

I have a separate 12v DC bus which will supply power to the input side of Switch Pilot.... which may be a little overkill - I intend to keep my supply and "track" as separate...
The 12v DC bus will also afford me option to add additional components at a later stage, and will not draw on the ECoS supply through the track.....

frats,
Rosco
 

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Discussion Starter · #15 ·
Thank you Julian for your very detailed description and for the effort you have given my questions. I understand how you have employed a bell-crank to control opposing direction from the central drive of the servo.
I further understand how you have effected ratio throw to maximise servo arm travel and minimise point rod throw...
I will make excellent use of the information you have posted.
Further, I have read through your suggested links and have a better understanding of how relay control and block working can be effected.... these are now matters for consideration.
Sadly, I do not believe my ESU loco decoders have the "diode" braking system incorporated, but I may very well be incorrect in this... I have not sat down and learned the full potential of my decoders. Further, I have not fitted one into any of my loco's as yet....... nor have I connected up any of my ESU components nor turned them on.

I made the decision to stay within the ESU range for componentry - in the belief that it will all lend itself compatible and auto-detect in most cases...

For now, I am in the midst of laying track and working through installing point motors and wiring... My main DCC bus is fitted, along with leads to a sub-Bus and jumper further leads from soldered joints at the rail to each sub-Bus.... this is keeping me very busy at present, but - I am attempting as best I can to ensure my work does not require dismantling to effect what you have kindly posted....

I have had to pull up much of what I had previously laid - not being aware that track laying is not simply a "lay and fix" procedure, but is very much post providing for inclusion of point motors, linkages and electric uncouplers etc. etc.... one step back for each two steps forward, so to speak... but, it eventuates in that "one" step forward....

Much appreciated,

frats,
Rosco
 

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Discussion Starter · #17 ·
Thanks yet once again, Julian.
Yes, Peco Insulfrog points - n/s track joiner at the common end, insulated at both frog ends.
Power supplied from the common end track feed.

This is both the first "shelf" layout and also "HO" layout I have laid...
Previously (30 years back) I laid down a Peco streamline N scale layout on a standard internal house door....
I mapped out the layout using grey lead then began the process of folling my lines laying track down on cork underlay with track pins.... Peco insulfrog points were used with solenoid point motors. It was (of course) a DC track, I constructed both the CDU for the points and a "knock off" EDA control unit.
I created a track "mimic diagram" with push buttons arranged where points were located.. white and black buttons..... and to run Kato and Atlas loco's around the track with all the rolling stock I had to make up trains was quite easy... even for my kids...
It was simply a matter of following the mimic diagram painted on a ply plate.... and to press the points buttons for the intended route.....

When I came to this shelf layout - I had no idea what I wanted.. other than a main line to give opportunity for loco's that i have both scratch built and also constructed from brass/white metal kits... opportunity to at last get some decent length of track to run on... other than previously one length of flexi track...

I have amassed quite an amount of track (4 boxes of flexi track) and a large number of these insulfrog points...


Rectangle Packaging and labeling Font Carton Electric blue



I have no idea how many of these I will end up using... I am struggling to find use for the "curved" sets and believe they will stay in storage... or swapped out with someone who has straight sets who need curved.
I also have a number of Shinohara (original code 100) including this double crossover which I will add as a central focal point in the layout and a double slip - although I am struggling to believe I'll use that.
There are three sets of other S'hara points - one long curved, and two straight....

I have intention of creating a small shunting yard "ladder" with a run-around track....
Also, at the southern end from a platform track - a pair of servicing roads.. one for steam and one diesel.
I have two sets of Y turnouts for those...

Most of this is still in my head, Julian - I have laid down three parallel lines with points at both ends...
The "northern" end teminates behind the entry door to the room... the shelf has been tapered to the width of the narrow end space behind the door... and closing of the door has been limited to allow the width of a locomotive/wagon/carriage to be able to run up to some buffers..... this part of it has all be done...

I'm working from that end back.... placing points loosely down and adding more rail...
I had laid down all three parallel lines with track pins - then pulled it all up again when I was persuaded to do so using flexible gap filler instead of track pins.. which I was in the process of almost completing... when it came to realisation that it had to come up yet again to create holes for the point motors and electric uncouplers....

So, I believe you can appreciate Julian - I am hesitant now to lay any more down - for fear of it yet once again having to come up...

As such, I have now focussed my labour on modifying the double crossover for DCC... and contemplating wiring of the layout...

My main track bus is laid... which I have posted on in a previous reply.

I am about to lay both a 16v DC and also 12v DC bus.... but await arrival of some connection blocks purchased on line....

A number of other components have arrived.. those being adjustable timer relays for uncouplers and DC-DC buck regulators.... along with a 19v 3.42A power supply....

I have also amassed a considerable number of ESU components... ECoS, LokProgrammer, LokTester, SwitchPilot (3), Servo and Extension...

Then we come to the loco decoders.... I have three LokPilot for some scratch built loco's, and three LokSound decoders for an equal number of brass/white metal kit loco's constructed 40 years back...
I have a number of brass/white metal diesel loco kits to construct.... and also one large brass/white metal steam loco kit.... all amassed many years back. I have another brass/white metal steam loco kit on order, but it is not yet in production.. I expect this kit to arrive 3 months hence....

Always a modeller, since a very early childhood - but, my field is spread across many differing subjects... from r/c and control line aircraft, through slot cars and model railways.... throw into the mix my passion for three classic motor cars, fireman on a steam railway, fly fishing, a power boat and caravan (which takes care of three or four months of winter each year)... and my retirement is simply melting away in front of me... now some 12 years...

I feel as if I've thrown myself into the deep end with this shelf layout - so much to do, and no logical pathway through it for precedence...

I believe once I have my track plan worked out... I can proceed, and my questions all relate to encouraging reply as to method - in particular what takes precedence in some logical pathway.....

Thank you very much again for your very much appreciated reply, Julian... it is comforting to understand that I have such good folk who are willing to offer suggestion and advice....

Ross
 

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Discussion Starter · #20 ·
Bump..... ok, I've run into trouble - didn't take long.
I have tried and tried to read through both ECoS manual and Switch Pilot Servo and have come to a brick wall attempting to get both to work in unison.
I'll try to explain what I have attempted, then post what the outcomes have been thus far.
I don't know if any forum member here has had success with using Switch Pilot Servo (8 outputs) and ECoS 2?

I am attempting to connect up four servo's to a modified Shinohara double cross-over - the frogs have been electrically isolated and jumper leads fitted to enable supply power from Switch Pilot Extension piggy backed to Switch Pilot Servo....

At first, I attempted to program the decoder using Lokprogrammer and my PC laptop - I could not get Lokprogrammer to read the decoder.

Next, I went to set up servo control via the switch pilot servo buttons themselves... and was able to eventually set end points and travel speed for the first four servo's...
I am using track bus power of some 16.5v - with jumpers between the track and power terminals.

Adding an additional two servo's for sets of points beyond the double crossover was also done satisfactorily..
I have (and continue to have) all six servo's working perfectly from the decoder itself....

Following the instructions - I managed to get servo #1 added into ECoS and added a single left point icon to the layout page.... the servo worked perfectly from ECoS.
It took me a while, but I learned that programming with ECoS demanded the address to be changed to 1,2 so that I could get the second servo working..
Following that, the next servo worked with 1,3 and the fourth 1,4.....
Having got that far, I was shocked to find that servo #1 no longer responded.. I had changed nothing as the other three were added.... yet, it continued to work from the decoder itself..... I am finding this very frustrating.
I deleted the first servo from ECoS and re-entered it... still not working, but ok from decoder..... ECoS will now not operate this servo.. and I don't know why.

I added another servo to ECoS at address 2,1 and it refused to operate.... yet ok at the decoder.

I added the sixth servo to ECoS at address 2,2 and it works perfectly....

I simply don't get what I am either doing wrong, or not doing....

I hope someone can explain and advise what is going on between ECoS and Switch Pilot Servo.. I will not add Extension to Switch Pilot Servo until I have all four sets of points of the double crossover working as they should.... three of the four are fine, but the first one does not now function from ECoS.. yet it does from Switch Pilot Servo?.... smoke and mirrors to me...

Can someone kindly enlighten me if I need to somehow get ECoS to "learn" Switch Pilot Servo... to me, there is something in there that simply isn't set up correctly.... Switch Pilot Servo and the servo's all working fine - but not from ECoS..... two of the servo's at #1 and #5 do not respond to changing point direction at all......

Any help/suggestions greatly appreciated...

frats,
Rosco
 

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Discussion Starter · #22 ·
Thanks Julian - again.
I will send a post to ESU and see what they can come up with. I reached an opinion last night after giving some rest to the issue and will attempt to change the address lines of Switch PIlot Servo - shifting them to commencing with a string higher than that of the first two address lines.... "if" the questionable servo's respond to a different address through ECoS - then I would be of the opinion that those which Switch PIlot has assigned are already taken within ECoS. For a system, which is at the top end of price and supposed quality - I was hoping to avoid much of the associated issues with DCC by electing to purchase "like" manufacturer products - which "should" be plug and play - sadly, it would appear... such is not the case.....
Much appreciated,

frats,
Rosco
 

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Discussion Starter · #24 ·
Thanks greatly DWB, I pretty much have the same - Switch Pilot Servo, but with 8 servo outputs.
There are two address lines on Switch Pilot - the first from 1 - 4, the second from 5 - 8.
I have managed to get the first four servo's working from ECoS in a double crossover - but sadly, the first servo now does not respond to ECoS.. but does with Switch Pilot Servo buttons - I don't get this bit.
On the second line, I have been able to get a sixth servo working on servo 6 with ECoS - but not the fifth servo from ECoS....
Both these two will work from Switch Pilot.
I am considering a Switch PIlot Servo reset... and delete all settings for switches (points) in ECoS and start again.

I have done all my programming of Switch Pilot Servo from the decoder itself..... and tried to add them to ECoS via the "add" icons - using addresses - 1,1 1,2, 1,3 and 1,4..... 2,1 and 2,2.....
2,1 has not ever responded in ECoS.... 1,1 did for a short time - but now doesn't...

I just don't get it, I'm afraid..... I am yet to add Extension to Switch Pilot Servo, which was purchased to control frog supply power through the double crossover... I dread this now - Switch Pilot Servo to ECoS has been a challenge enough....

Thanks again for you reply - I'm a bit shocked that others have not made comment - surely, there are hundreds of folk out there who have used ECoS to operate Switch Pilot Servo?.... surely, I'm not alone.

frats,
Rosco
 

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Discussion Starter · #25 ·
Ok - know a bit more.
I pulled everything.. all leads and supply.
I deleted all files from ECoS and links....... there is a distinct difference between deleting a "file" and a "file with links"... I deleted everything in the Accessories list of addresses.. so, started completely fresh.
I tried to connect ECoS up with Switch Pilot Servo via programming track on ECoS - but it didn't register.
(have read somewhere it needs a 180 ohm resistor to feign a loco)... went no further with that.

I then connected up ECoS to Switch PIlot Servo through Programing on Main - as I had done before - along with "Accessory Decoder".
I did not fit any servo leads into it, only the track/ power plug and turned on ECoS.

I scrolled through the Switch Pilot Servo screen menu and decided to do a "reset".
I then fitted the first servo lead and set end points and speed using the buttons.
Next, I went to ECoS.

Went to the "accessories" menu in ECoS and "added" a new accessory (this is exactly what I had done two days back)... set up the parameters for a left turnout and "unclicked" the tool icon..... success! - I had control of the first set of points on servo pin #1 (which was lost yesterday for no apparent reason).
I then added each remaining servo to the double crossover one at a time - repeating exactly the same method as for servo #1.. and they all worked fine......

I then added the fifth servo and set end points/speed etc.. then went to ECoS.... presto! - I now have #5 working for the first time....
And finally added my sixth servo - and it also worked (again).

There is only one issue - all servos work "reversed" on the ECoS icon.. as in "diverge" is actually "straight".
I'm not game enough to fiddle with any of it for now - it works.... and I am very hesitatnt to change it to show the correct orientation of the points...

My intention, at some time - is to "swap" position A and B on each servo at Switch PIlot Servo.....

So - I don't believe I have a defective ECoS or Switch Pilot Servo.... it is all working - and I have no idea at all as to why it now works when I really haven't changed anything that was done two days back.... smoke and mirrors, this DCC stuff....

I have yet to fit Extension to Switch Pilot Servo and commence to make the double cross-over connections through control of the points......
Logically, it shouldn't take a lot of mapping out - just the "common" frog lead connected to the centre pin of Extension - and a supply lead from the two separate blades...... all my jumpers were soldered to the double crossover prior to laying it down... and the blades/frog were cut and insulated.....
I have run loco's through the double crossover satisfactorily in DCC by temporarily connecting twisted leads..... it did not trip ECoS out - but I did find that it was best to throw all point blades together... that is, all in diverge - or all laying straight....

I know I can use a common address so that all four servos will throw together - by using just one of the four servo addresses for all servo's... but am not game enough to try that yet either...
In this way, all four sets of points should throw at the same time... by pressing any of the four icons on the layout menu.... I had this working a few days back as well.... then it went belly up....... without apparent reason after I attempted to add servo #5.... and lost #1 - the readouts and addresses on ECoS made no sense as to why.... I simply lost control of #1 and #5 would not respond at all from ECoS - even when setting it up. Yet both worked perfectly from Switch Pilot Servo... that bit still confuses me....

frats,
Rosco
 

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Discussion Starter · #27 ·
Thanks David,
at this point in time, I'm edgy to "try" anyting - I have it working and really don't want to go back to losing any of it again.... not adventurous, I know - well, not yet..... let's just go with having control of them for now.
I'm new to DCC and ECoS is way beyond my comprehension - more so coming to terms with CV's and how they impact on other CV's.

I'll hook up the final two servo's to this unit and maybe then, will connect Extension and try to set up power control through the Shinohara double crossover frogs.....

Thanks for your support, it is reassuring to have someone on my side of the layout.

frats,
Rosco
 

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Discussion Starter · #28 ·
Ok, just some pix to indicate what I'm doing - as mentioned, this is my first HO layout - only a 12' x 15" shelf layout. The central point was always going to be this Shinohara double crossover which I've had for decades and always wanted to use.....
Train Rolling stock Track Railway Electricity


This is the "door" end.... I build the shelf so that the entrance door could be opened, but I had full use of the "long" wall..... ending in a single line which holds two loco's...

As you can see, I have yet to lay track and points for the remainder of the layout - undecided which/what/where the rest of it will be - but, I'm pretty much convinced I'll have a loco servicing pair of spurs at the "window" end.
Between the running lines and the wall will be three marshalling "balloons" with points at both ends.

I'll also have a single line running along the wall for a suburban electric shuttle service. My plan is to have a "faux" platform at each end, with just the edge of the platform coping set away from the wall and some photographs/graphics for the stations..... along with overhead staunchions extending out from the wall etc. etc.... long term project...


Train Building Rolling stock Vehicle Wheel


This is my wiring thus far.... Switch Pilot Servo is just "hanging"... I'll screw it up under the layout after I add the next two servo's... and Extension..... my "bus" runs along the framework against the wall with terminal blocks connecting each section and jumpers connected to those for planned "isolation" ability.....

Electrical wiring Electricity Engineering Electronic device Wire
 

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Discussion Starter · #29 ·
Bump - in trouble again, but first and update on that pesky Shinohara double crossover - all now working perfectly, but I would most certainly not do it again...it was troublesome, and for a newbie into DCC and ECoS... one which was fraught with peril....
I have learned a lot on deciphering ESU speak - but most of my success came through perseverance and a lot of failures..
For anyone considering such an inclusion - and only if you Must - Switch Pilot Servo plus Extension solved ECoS issues... eventually. I was able to program Switch Pilot Servo and Extension directly through ECoS.. but many times, it fell over for no apparent reason (to me).
I had more issues with making use of the "other" half of the 8 servo decoder... which shows up in ECoS as a separate unit.... the second four servo outputs come up as 2:1 through 2:4....
My trouble started when I tried to link two sets of opposing points to form a single crossover.... for reasons unknown to me thus far, ECoS tripped every third or fourth time the pair of points were thrown in unison.
I was able to get around this by including a "delay" in the second servo timing.... and it is possible that something was shorting as the two sets of points opposed - or partially opposed... it's all working perfectly now..

Next, I added a second 8 servo decoder for operation of more sets of points - this was a breeze.... simply using insulated track joiners at the separate tracks end of the points and soldering in supply power/signal to ECoS bus worked a treat. Supply to the common track came from the previous track section... this does not seem to cause ECoS any issues... (yet).

But now, I've come up on another issue.... Kaydee #307 uncouplers..... of which I have 5.
These are a "coil" energised uncoupler - and ECoS does not like them....
I added a Switch Pilot 3 decoder... and wired it up following ESU instructions.... using the K83 mode, wiring the common to one side of the coil, and Out A to the other.
I have programmed control in ECoS as an "decoupler track"... with a momentary button/icon on the track diagram for operation....
All is fine when booting up ECoS.. until the uncoupler is pressed - immediate tripping of ECoS.
I firmly believe ECoS does not like the outputs of Switch Pilot decoders to energise such a heavy coil - it has issues with the relatively small coils of Peco point motors (of which I have removed all from my layout, and have installed servo's instead)... even when following Switch Pilot instruction manual and moving the mode to K-83...

I would like to know if anyone has overcome this issue with ECoS/Switch Pilot/Kaydee electric uncouplers?

I know my wiring and decoder are working properly - as I trial fitted an automotive relay.... pressing the "decoupler" icon on my track diagram caused this relay to close...... the control programming and subsequent wiring proves correct... but that coil in the uncoupler is obviously way to serious for the sensitivety of ECoS... or is well beyond the acceptable load for any of the ESU componentryl

My next attempt will be to revert to the original plan of adding these automotive relays to each uncoupler.
Supply to these, and ouput from - will come in the form of a separate power supply to energise the coils...
ECoS/Switch Pilot will only cause the relay to close.... and I will make use of the momentary action which forms control from the track diagram.... for as long as the icon is pressed, the relay will close and energise the uncoupler coil.

Bit of a nuisance having to add an additional power supply.... but, it if keeps ESU happy - so too, will it me...

Hope some of the above helps.... I will keep this thread in contact with my attempts to get these uncouplers operating by ECoS/Switch Pilot...

frats,
Rosco
 

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33 Posts
Discussion Starter · #30 ·
I have a variety of Switch Pilot servos connected to my ECoS 1. I expect that on the DCC command side, it will be pretty much the same as an ECoS 2, I just have a mono display.
I don't recall having any problems but I hooked them up some years ago.
I have a spreadsheet with the main settings.
I have managed to cut and paste a section.
As I remember it, the key things are:
  • The decoder address (26) assigns 4 accessory addresses - 101 to 104.
  • Each servo has a speed set by a CV
  • End point A is set by a CV
  • End point B is set by a CV

I remember making most of the setting in POM mode so that I got instant feedback about what was happening.

I hope this helps.

Accessory #​
Location. RailCom enabled​
Device​
Address​
CV​
Purpose​
Setting​
Edit #1​
Edit #2​
Edit #3​
Edit #4​
101​
Servo​
26​
37​
Speed​
15​
38​
Position A​
39​
Position B​
102​
Eng Shed Jnc: Point 9​
Servo​
26​
40​
Speed​
15​
41​
Position A​
40​
42​
Position B​
44​
103​
Eng Shed Jnc: Slip 7​
Servo​
26​
43​
Speed​
15​
44​
Position A​
16​
45​
Position B​
9​
104​
Eng Shed Jnc: Slip 6​
Servo​
26​
46​
Speed​
15​
47​
Position A​
14​
48​
Position B​
9​
This is exactly what I have now done, David - as my inclusion of more and more servo's to operate all points expands..... if it all falls over and I need to reboot to default - I have the documentation to progressively work through re-programming.... I firmly believe what you have done should be seriously considered by anyone who is taking the servo path for point operation...
frats,
Rosco
 

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33 Posts
Discussion Starter · #32 ·
Thanks David,
the Shinohara double crossover wasn't the culprit for shorting - by fitting Extension, I was able to program timing into all four sets changing in sequence, with about 0.75 second between throws....
When I hacked into that crossover, I cut and insulated every set of points at the frogs... it was a bit of a dog's breakfast to run leads from all frogs that would feed the sets of points blades.... but it worked.

The issue I had with shorting, was with a simple set of Peco insulfrog points... two in fact - opposing directions to create a crossover..... and yes, agree - at a critical point in them both switching, there was a momentary confliction... and ECoS sniffed it out....
I altered the timing of those points within the decoder - and all was good...

As for the 307 Kaydee uncouplers - my plan today is to fit automotive relays.. capable of massive current in the model railway world... and supply those from a separate power supply... think it is 17v or so, but I have also purchased a number of voltage regulators... with digital readout..... I can adjust the desired voltage as needed for the 307's.
All Switch Pilot decoder will do, is to close the relay contacts.... a very low amperage draw - the issue should be resolved...... but it is going to add more copper to the underside of the layout....
I believe I add an additional bus along the entire layout.... this will afford tapping into the 17v (or whatever I chose to set the VR at) anywhere in the layout..... never know, these 307's have become very "cheap" since the 309's have been released..... I'm not that put off by the ugly appearance from above.... which, if it gets too much - I can cut and fit sleepers between the uncoupler rails...... "if" I get too annoyed....

Thanks again, David..... we seem to have determined that Switch Pilot cannot supply sufficient current for these units... and ECoS will not accept the resultant current draw it senses as a short or overload...
I won't take the "Peco" point motor path programming... I like ECoS protection just the way it is.....

frats,
Rosco
 
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