Barely had I posted the youtube video of my first ever operating signal built from an MSE kit, than a comment was made that I should write a step by step guide. As the warm glow of success and satisfaction has not yet worn off, I've taken up the suggestion so this topic will be a complete step by step record of how I build, light and motorise using a servo, another MSE signal kit - this time S4/KE2 - an LNER (ex-NB/GNSR) upper quadrant lattice post signal.
This signal is strictly correct for my layout, but I've got the kit and looking at some of the other kits in the MSE range, I think it is very similar to an LMS lattice upper quadrant signal, the difference appearing to be in the finial and lamp detail.
First the contents of the kit.
The instructions are extremely comprehensive, covering both sides of that folded piece of A4 paper. The sheer volume of information is rather off putting, but when you strip out the extremely useful advice and background information, the number of operations required to build the signal is actually quite manageable.
I don't know if it's just me but I seem to need a lot of tools just to accomplish this simple (?) task. First the head mounted magnifier and a strip of wet and dry left over from a car repair long ago
Builders of lattice post signals have one additional step to perform compared to other post types - first build your post.
Both sides of the lattice fret have been burnished with the wet and dry. They were then tinned along the edges on both sides. I have an Antex 50W iron and use flux and DCC Concepts 179 degree solder. Once done, it looked like this
The two halves were then removed from the fret, bent to 90 degrees and the joint partially filled with solder. The square helped to check for the 90 degrees and the pliers to keep the shape.
The two halves were then soldered to the base and to each other with the help of the jigs which are part of the fret
So far the elapsed time is about one hour 45 minutes.
The next step is to file off the tabs from the side of the post.
I do like the look of the MSC kit.
The chap selling them at exhibitions is always friendly and gives me a nod.
The trouble is that I dont have a layout and never have a need to buy any of the things he sells.
Those nods now make me feel a bit guilty!
I think I am possibly speeking for quite a few here in that a step by step guide for MSE signals is very much sought after. Personally I have not found one yet till now, So hats off to you sir.
I will be following this thread quite closely as I have wanted to have a crack at one of these for quite some time.
QUOTE (dwb @ 7 Mar 2012, 23:21) <{POST_SNAPBACK}>........This signal is strictly correct for my layout, but I've got the kit and looking at some of the other kits in the MSE range, I think it is very similar to an LMS lattice upper quadrant signal, the difference appearing to be in the finial and lamp detail............
David
The LMS used flat strip riveted to the angle corners, so the strips crossed each other and were only in contact for a short distance. The LNER used a different approach of the strips 'zig-zagging' and being fixed together over several inches at each joint, so there is a bit of a difference in appearance. I've not actually handled any of MSE's lattice models, so don't know how well, or otherwise, they capture the difference.
I'm totally blown away in admiration at the whole intense precision of 4mm operational semaphore signalling that you premier league modellers within MRF are prepared to demonstrate to us ordiinary old gits....
The MSE kits are very comprehensive and build very well. I have done a couple and will be doing many more both for my layout and my club's layout, all to be motorised. My next one will probably be a two doll bracket affair.
I found that a couple of articles in Railway Modeller last year (Feb or March I think) I think they were by Tony Rowland, were very useful.
I also have a book called Scratchbuilding model railway signals (or something like that) which is a great source of information on how to do it properly, although in incredible detail, like having proper hollow slotted finials on GWR posts! In 4mm! You've got to see it to believe it!
I look forward to seeing how you get on with the latice post. I've not tried one of those yet and it does look very delicate.
Tim.
QUOTE how hard was it to bend each side of the lattice? Did you use a jig?
Gentle pressure between fore finger and thumb on my right hand - and yes I am right handed. I did a little at a time up and down the length of the fret.
QUOTE I dont have a layout and never have a need to buy any of the things he sells.
I think they're worth building in their own right - no need for a layout as an excuse
Part of this is me honing my skills for some outside valve gear....
QUOTE That accomplished when can we await your part two please?
I hope that developments will be more or less continuous as free time permits. I might get some filing done tonight....
QUOTE The LMS used flat strip riveted to the angle corners, so the strips crossed each other and were only in contact for a short distance. The LNER used a different approach of the strips 'zig-zagging' and being fixed together over several inches at each joint, so there is a bit of a difference in appearance. I've not actually handled any of MSE's lattice models, so don't know how well, or otherwise, they capture the difference.
I have to admit I've not researched it as closely as that. My primary interest in lattice signals is to learn the ropes and then break out and build those iconic gallows signals which acted as the starters at Leeds Central.
The tabs on the post have been filed away and the post is able to stand upright. I've cunningly take the photo at an angle so you can't see if it's truly square or not
I have a small set of abrasive files which I picked up from one of the many tool vendors who attend model railway exhibitions. They're nothing special and I'm beginning to think that they may have a finite life.
This clip is 100% and shows the detail and my left over tinning....
Next I opened out the holes in the spectacle plate for the operating wire and bearing axle. I prefer to use reams and broaches rather than successively larger drill bits as I find it easier to keep the hole centred on its original position. I also needed the services of the steel rule for drawing rather bad guide lines for painting the black chevron - this will be a distant signal. I think I might use the distant arm left over from my first kit. The pincher tool was needed because the blinder has a very thin tab connecting it to the fret and it breaks under the slightest pressure. The pincher helps me to support as I enlarge the hole for the bearing rod. It took quite a while and I don't recommend it if you're getting tired.... The broaches and reamers came from Squires a year or too ago.
The various wires used to check the holes were large enough are also in the photo.
Just to prove that I really did open out some holes, here's a 100% clip. I've done one of the balance arms too.
Time spent ~ 2 hours
The next step is to build the signal arm and mount it on the post.
Can you please do me a little favour though and replace that flat ladder with a proper one? I see lots of really nice signals ruined by the use of a flat etch for the ladder. Its a pet peeve
I'm liking the the latice post, it's looking good.
I notice you said you are using fine emery to clean up the brass frets prior to tinning. I use a fibreglass abrasive pencil myself which scratches the brass less but cleans it just as well.
Just need to be careful not to inhale the dust!
Opening the holes out with a broach is definitely the way to do it. Using a drill (even a .3mm or .5mm) is an easy way to mangle a delicate part like the lever arms. After a while you get to know when you've got to the right size by how far in the broach goes.
I'm looking forawrd to seeing the results of your latice post.
Tim.
QUOTE Can you please do me a little favour though and replace that flat ladder with a proper one?
I'll certainly consider it - which ones do you use?
QUOTE I use a fibreglass abrasive pencil myself which scratches the brass less but cleans it just as well.
I do have a couple of fibreglass pencils but the last time I used one, I was picking splinters out of my fingers for ages afterwards; an experience painful enough to make me not want to do it again. Any tips for avoiding those nasty little shards?
QUOTE (Tim James @ 9 Mar 2012, 17:24) <{POST_SNAPBACK}>.......I notice you said you are using fine emery to clean up the brass frets prior to tinning. I use a fibreglass abrasive pencil myself which scratches the brass less but cleans it just as well.
Just need to be careful not to inhale the dust!......
Tim.
I prefer 1200 grit wet and dry paper myself to fibreglass pencil or emery paper. Not only is it extremely fine, but if wetted with water with a few drops of washing-up liquid added, ensures degreasing at the same time.
Nothing to show as a results of tonight's efforts, just opening out holes in the fret for various pieces of wire. I've done far more holes in cranks, pulleys and wheels than I need right now but twirling a reamer is rather therapeutic and doesn't require much precision in the placing of fingers / parts department.
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