Thanks, Reddo!
Hopefully, the weather will remain kind while I tend to other things! In the meantime,
with my business commitments dealt with, I determined to take some time to myself!
So, on with these darned track end protectors (TEP).
Here is a group of them during the fitting process.
And, completed!
Maybe you might like to see how I go about this process in detail?
Firstly, I use a finished TEP to roughly mark on the end of the baseboard where it is to go, not forgetting to mark the centre point with a slim pencil mark. Then I use a rule to average out and true up any irregularities and then use a set square to line up with the rail. This gets me quite close but things still ‘move’ later on.
You can see the 16mm Forstner bit waiting to be used, just above my marking out.
Having used the Forstner bit to drill out approximately 1.5mm of timber, you can see it leaves a much ‘flatter’ and neater base to the hole than a regular flat wood bit would leave. Notice the next two tools waiting to be used - recently sharpened wood chisels. Note: These were just posed for the picture, I would normally keep the blades sheaved until actual use as these tools are very dangerous indeed.
Initial chopping with the ½ inch Firmer chisel.
After cleaning up with the ¼ inch bevel chisel.
Don’t forget to drill through the timber to allow a wire to pass through.
TEP screwed into position. I used very small 2mm diameter, 10mm long furniture screws. I prefer screws to pins as they are more stable.
Rail soldered to the TEPs and track feeds fed through and also soldered.
That’s it!
Total time to complete this one track (two rails/TEPs) would be maybe ten minutes, now repeat for each time a track crosses a baseboard joint! A decent afternoons work, complete with tea breaks (I am English!), back-ache breaks etc.
Now confident that I can handle the boards a little more ‘normally’, without dreading that I may catch something and rip out rails, I can get on with the wiring.
Here is the first board away from the traverser board, which had been wired a while ago now.
Cheers for now,
John.
Hopefully, the weather will remain kind while I tend to other things! In the meantime,
with my business commitments dealt with, I determined to take some time to myself!
So, on with these darned track end protectors (TEP).

Here is a group of them during the fitting process.

And, completed!
Maybe you might like to see how I go about this process in detail?

Firstly, I use a finished TEP to roughly mark on the end of the baseboard where it is to go, not forgetting to mark the centre point with a slim pencil mark. Then I use a rule to average out and true up any irregularities and then use a set square to line up with the rail. This gets me quite close but things still ‘move’ later on.
You can see the 16mm Forstner bit waiting to be used, just above my marking out.

Having used the Forstner bit to drill out approximately 1.5mm of timber, you can see it leaves a much ‘flatter’ and neater base to the hole than a regular flat wood bit would leave. Notice the next two tools waiting to be used - recently sharpened wood chisels. Note: These were just posed for the picture, I would normally keep the blades sheaved until actual use as these tools are very dangerous indeed.

Initial chopping with the ½ inch Firmer chisel.

After cleaning up with the ¼ inch bevel chisel.

Don’t forget to drill through the timber to allow a wire to pass through.

TEP screwed into position. I used very small 2mm diameter, 10mm long furniture screws. I prefer screws to pins as they are more stable.

Rail soldered to the TEPs and track feeds fed through and also soldered.
That’s it!
Total time to complete this one track (two rails/TEPs) would be maybe ten minutes, now repeat for each time a track crosses a baseboard joint! A decent afternoons work, complete with tea breaks (I am English!), back-ache breaks etc.
Now confident that I can handle the boards a little more ‘normally’, without dreading that I may catch something and rip out rails, I can get on with the wiring.

Here is the first board away from the traverser board, which had been wired a while ago now.
Cheers for now,
John.